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CNC manufacturing

Fuel filler cap – Polaris quad

The project involved launching a small production series of aluminum fuel filler caps for Polaris quads. The objective was to reproduce the fuel tank thread, design a new cap with enhanced aesthetic qualities, and develop the complete manufacturing process. The scope of work included thread scanning, CAD design, and industrial design development, followed by preparation of the manufacturing process, finishing operations, and product personalization through logo engraving.

Fuel filler cap – Polaris quad

Functionalities

Safe and leak-tight fuel filler closure

Ergonomic shape for easier handling

Resistance to external conditions and fuel

Premium-class aesthetic finish

Used technologies

3D scanning of the fuel tank thread

CAD design in SolidWorks

Aluminum turning and milling

Vibratory finishing / Anodizing / Engraving

Gallery